Welding Respirator – Welders Face Mask Filter, Helmet, Hood (2021)

Best Welding Respirators: Our Top Picks

The best overall welding respirator ( only for industrial use): Half Facepiece Reusable Respirator 6300

“The respirator provides great protection, designed to be comfortable, soft, but durable and reusable.”

The best reusable welding respirator (with safety glasses): Reusable Half Face Cover NASUM

“The Reusable Half Face Cover NASUM is a quality mask that helps you to get the job done without frequent change-outs.”

The best full facepiece respirator (with large lens): 3M Full Facepiece Reusable Respirator 6800

“The 3M Full Facepiece Reusable Respirator 6800 is a well-balanced mask that provides super protection because of its comfortable large lens and filters.”

The most secure respirator (with soft silicone nose cup): 3M Ultimate FX Full Facepiece Reusable Respirator

“The secure fit is guaranteed by the 6 strap configuration, and the 3M Ultimate FX Full Facepiece Reusable Respirator is very chic and fancy.”

The most durable and comfortable respirator: 3M – 51135894182 Ultimate FX Full Facepiece Reusable Respirator

“The cool flow valve is unique and helps provide a dry, cool comfort, and what’s more, you can get it in black or blue”

The best reusable half facepiece (made of silicone):Half Facepiece Reusable Respirator 6502QL

“Easy on and off, the mask is comfortable, durable and reduces fogging.”

The best sealed respirator: Reusable Half Face Cover, NASUM 8200 Face Cover

“Comfortable, adjustable and safe, the Reusable Half Face Cover, NASUM 8200 Face Cover is a great choice for you”

The best respirator (for painting, welding and polishing): Reusable Half Face Cover, NASUM 8200

Reusable Half Face Cover, NASUM 8200 has a dual headband that grips tightly, it’s reusable and washable.”

The best welding respirator (anti-fog):KISCHERS Reusable Half Facepiece

“The KISCHERS Reusable Half Facepiece is  made of premium silica gel for superior protection”

Which is the best welding respirator?

#1. Top-rated overall welding respirator, only for industrial use: Half Facepiece Reusable Respirator 6300

Top-rated overall welding respirator, only for industrial use: Half Facepiece Reusable Respirator 6300

The Half Facepiece Reusable Respirator 6300 is a great choice for a specialist welder. We have to say from the beginning that this half mask respirator is for industrial applications because the protection that it offers is very high.

This half mask respirator is a very comfortable one, lightweight and adjustable due to its head straps that allow you to adjust it as you wish. As you can expect, it is reusable and with a little cleaning, the respirator mask can be maintained very well for a long time. Besides that, this respirator mask is durable and it comes with a storage bag.

Like many of the best welding respirators, this respirator mask helps reduce the exposure to welding fumes and gases and allows you to breathe easily. It has a large wide range of application like chipping, chiseling, cleaning, grinding, machining, welding, construction and any other manufacturing process. It is made from thermoplastic elastomer and the replaceable cartridges help reduce waste and costs over time.

The type of respirator can be used with the 3M half facepiece reusable Cartridge 6000 Series, 2000, 2200, 7000 or 5000 Series. Fumes won’t bother you, as the face mask is designed to provide high quality clean air. The Half Facepiece Reusable Respirator 6300is comfortable to wear and will make sure you are protected from welding fumes in the work environment.

#2. The best reusable welding respirator with safety glasses: Reusable Half Face Cover NASUM

The best reusable welding respirator with safety glasses: Reusable Half Face Cover NASUM

Here we are talking about a complete package. It includes half face cover, two filter boxes, 8 cotton filters, two plastic covers, and safety glasses. The producer ensures that clients will be satisfied with this half mask respirator, it is a proper, quality product.

The low profile sealing edge is made of silicone blend material, which provides rugged comfort, quick latch, and protects against harmful fumes.

This kind of personal protective mask is good for both women and men because it has an adjustable strap that can be easily modified to fit every face. As you can guess already, the Reusable Half Face Cover NASUM is ideal protective equipment for use in various work environments. It’s great for work science, railways, laser applications, machining, welding, construction, cleaning, grinding, renovation, demolition, and workshops, etc.

Due to its design with glasses, you will be safer because the level of protection is better.

#3. The best full facepiece respirator, with large lens: 3M Full Facepiece Reusable Respirator 6800

The best full facepiece respirator, with large lens: 3M Full Facepiece Reusable Respirator 6800

The mask has an interesting design that offers proper eye and faces protection. Due to its shape, you will be able to breathe easier because it has a cool flow valve that helps to provide cool and dry comfort.

The large lens offers perfect visibility, even at left and right, not just in front of you. It is very easy to clean it, so all you need is a cloth near in case some substances get on the surface.

If you want more protection, you can combine the mask with 3M particulate filters or chemical cartridge. In that case, the protection against dust, fumes, mold, paint, acid, chemicals, etc. will be higher. This respirator covers your all face and it feels very secure, but not in an annoying way.

The producer indicates that this mask is only for industrial use, not form consumer sale. Don’t forget to read the instructions thoroughly to get the most out of it.

#4. The most secure respirator, with soft silicone nose cup: 3M Ultimate FX Full Facepiece Reusable Respirator

The most secure respirator, with soft silicone nose cup: 3M Ultimate FX Full Facepiece Reusable Respirator

This 3M Rugged Comfort Quick Latch air-purifying respirator makes a great fit for men and women as well. The air filters on this 3M Rugged Comfort quick latch half facepiece model are already very good, but if you want better respiratory protection against fumes just get the high-quality 3M 60923 filters. This protective equipment will protect against almost anything you’ll come into contact with in a home setting.

The 3M Rugged Comfort half facepiece respirator – best for use with pesticide, painting, sanding and almost all work that might involve contact with dangerous substances, dust or mud.

The 3M Rugged Half Facepiece comes with 6 soft straps that will help you to get it nice and secure. The medium size fits most heads and it is a very comfortable shape. The nose/mouth cuff is really comfortable even after hours of wearing the face shield and it offers a superb level of protection.

The respiratory system can be used in any work environment, for example, paint spraying, cleaning with solvents, dusting work and much more. It works great and allows you to breathe clean air while doing all of those duties and you can be 100% confident when using this full face respirator.

We love to communicate with others, and with this face shield, it is very easy to do. The passive speaking diaphragm in the respiratory system is positioned to promote very clear communication, so when using this mask, welding in a team, for example, others will be able to understand you.

#5. The most durable and comfortable respirator: 3M – 51135894182 Ultimate FX Full Facepiece Reusable Respirator

The most durable and comfortable respirator: 3M - 51135894182 Ultimate FX Full Facepiece Reusable Respirator

The 3M – 51135894182 Ultimate FX Full Facepiece Reusable Respirator is a full facepiece reusable respirator. The soft silicone nose cup is designed to be comfortable, durable, eliminate fumes, and allow you to breathe clean air while working. 3M use this silicone material because it combines very harmoniously the comfort with a long-lasting material, and it is easy to clean as well.

The lens provides a wide field of view and any stains on the surface can be very easily wiped off.

With these types of respirators, if you want to communicate with other people, it is very easy to do because of the diaphragm positioned in front of your mouth. Besides that, you are able to wear any headphones or mic on top of this mask and the other person will hear you clearly.

It stays in place, protects against fumes and promotes better clean air circulation. This low profile type of respirator has soft, yet durable material and a large lens for superior peripheral vision.

It enhances durability and comfort and is compatible with 3M Supplied Air System and PAPR (powered air purifying respirator) systems. For a better adjustment, it has a six-point head harness, so it can be used for men and women as well.

The 3M – 51135894182 Ultimate FX Full Facepiece Reusable Respirator is compatible with welding shield.

#6. The best reusable half facepiece made of silicone: Half Facepiece Reusable Respirator 6502QL

The best reusable half facepiece made of silicone: Half Facepiece Reusable Respirator 6502QL

The Half Facepiece Reusable Respirator 6502QL provides very high protection against welding fumes, dust, and toxic substances, being durable and comfortable. In many workplaces, the air you breathe can be hazardous. Potentially harmful dust, mists, fumes, gases, and vapor can damage your lungs or cause other sickness or diseases.

The good part is that this half mask respirator is a comfortable fit with a three-size adjustable head cradle. The non-return exhaust valve cover directs exhaled air and moisture downward to reduce fogging of the face shield.

The Half Facepiece Reusable Respirator 6502QL is compatible with all 3M bayonet style air cartridges and filters. We have to say that this mask is pretty cheap, but this is not a minus because the quality is good for the price.

It is very easy to replace air cartridges and they are not expensive at all.

#7. The best sealed respirator: Reusable Half Face Cover, NASUM 8200 Face Cover

The best sealed respirator: Reusable Half Face Cover, NASUM 8200 Face Cover

The welding respirator mask can be used in a variety of scenarios: sawing work, demolitions, grinding, renovations, etc. It is very suitable for mining, cement factories, ceramics factories, shipyards, metal smelting, and a lot more tasks.

Due to its wide range of applications, you can trust this welding respirator mask because it protects against welding fumes, fibers, aqueous mists, oil-based mists, brick dust, concrete, fiberglass, MDF hand tools, mineral fibers, plaster, rock wool, sandstone, silica, and hard or softwood.

This is one of the few half mask welding respirators made of food-grade silicone material, and the headband is easy to adjust. The cotton air filter can protect you against gases and particles and you can remove and replace them after 1-3 weeks of use.

We think that is important to inform you about the package and all of its included items: 1x Half Facepiece Cover, 4 x Filters and Cartridges, 2 x Plastic Covers, 2 x Filter Boxes, 1 x Safety Glasses, and 1 x Detachable headband.

You don’t have to believe us, just read what one of the customers said about these half mask respirators: “It filtered out the fumes and I like that it comes with extra filters that are disposable and easy to find replacements for.”

#8. The best respirator for painting, welding and polishing: Reusable Half Face Cover, NASUM 8200

The best respirator for painting, welding and polishing: Reusable Half Face Cover, NASUM 8200

This product is great for woodworking, painting, different types of welding, and polishing. The upper band expands wide behind the head, the eye goggles are sturdy and it is very comfortable. Besides that, this welding helmet is very light and it feels good on the face.

The Reusable Half Face Cover, NASUM 8200 welding helmet doesn’t have a chemical smell and the construction is good quality. The goggles are transparent and you can wear it hours without it getting fogged. The strap is suitable for most head sizes and you are protected from any tiny substances.

NASUM welding helmets are ideal for workplaces, being suitable even for doing some experimental jobs, outdoor work, railways, cleaning and any other task that requires working with toxic substances. The air filter efficiency is excellent and it can effectively filter any dust, gases and particles, so you can have confidence in this product.

It has a very good price, and the package includes a half face cover, 2 filter boxes, 4 air filters, 2 plastic covers, 1 safety glasses and 1 detachable headband. What’s adorable is that if you are not 100% satisfied, the producer insists you contact them if you have any questions.

#9. The top welding respirator anti-fog: KISCHERS Reusable Half Facepiece

The top welding respirator anti-fog: KISCHERS Reusable Half Facepiece

These welding helmets are made of silicone and PVC plastic and used mostly for protection against toxic substances or dust, but this welding helmet is made from premium silica gel and the half facepiece is non-toxic.

Soft, comfortable, durable and safe, this mask is also healthy. The filter efficiency is very good at eliminating any hints of organic chemical vapors or fumes. The material that is made from is silicone. This material feels good on your skin, and besides that, this respirator is equipped with two-fold-elastic headbands for adjustment.

KISCHERS Reusable Half Facepiece welding respirators use a dual filtration system to effectively block 97% of organic vapor. Even the fumes, pollen and dust is filtered, so you can be safe at work. You can use these welding respirators when you’re working with chemicals, glass, paint, irritating vapors, etc. because it can handle multiple hazardous substances.

Kit contents: best welding mask half facepiece, one pair of safety goggles, two replaceable air filter boxes, 8 cotton air filters and 2 caps.

Everything about this mask is incredible, from the no-fog lens to the fact that it comes with extra filters.

Worth mentioning…

If you don’t find exactly what you’re looking for in the list above, then consider these great alternatives:

  • Miller Electric Half Mask Respirator (Most Protection) 
  • GVS Elipse P100 Half Mask Welder’s Respirator (Great Value) 

If you have any suggestions for great respirators, let me know for the next time I comment/update the list. Bookmark the website in this browser for the next time and don’t miss our latest releases.

Best welding respirators – FAQ

What is the best welding respirator?

The Half Facepiece Reusable 6300 respirators have a lot of qualities. They can be disassembled, cleaned and reused, are soft, lightweight and easy to adjust.

This half facepiece reusable welding respirator offers reliable and convenient respiratory protection and is suitable for many situations, helping provide protection against particulates and a wide variety of gases and vapors.

Do welders need to wear respirators?

For a welder, it is crucial to have a respirator. Without a good respirator, you can’t resist the toxicity and dust that results from welding. It can leave you coughing and potentially make you sick.

Nobody wants to have problems with their lungs, so that’s why it is important to get a respirator. The price is not a good indicator regarding the quality of a respirator. You can get the same value for a lot less.

What are the best respirators?

We just made a top 9 list with the most popular respirators that you can find on the market today. Based on what you need, you can get a great product.

The top-rated mask is the Half Facepiece Reusable Respirator 6300, followed by the Reusable Half Face Cover NASUM. Both masks are super comfortable, adjustable and offer proper protection. Also, the GVS Elipse P100 Half Mask Welder’s Respirator offers great value for money. 

The first one, like any other good welding respirator, helps reduce the exposure to particulates, gases and vapors. It is reusable and with a little cleaning, it can be maintained very well for a long time.

If we’re talking about the second respirator, it is good for both women and men because it has an adjustable strap that can be easily modified to fit every face.

Is N99 mask better than N95?

Firstly, let’s determine what N99 and N95 are. These are two types of masks, and the N comes from “not resistant to oil-based particulates”. They may not be resistant to oil-based particulates, but offer good protection against coal smoke and airborne particulate from stone grinding.

When we are talking about the number, it defines the percentage of filtration. So, N99 can filter 99% of particulate matter and N95, just 95%. Sometimes just 1% can be dangerous, so, N99 is better than N95.

What is important when we are looking for welding respirators?

If engineering controls or other measures are not sufficient to protect you from toxic substances, you can help reduce your exposure to certain airborne contaminants by wearing a respirator. But, not all of them are good quality, this is why you should take a look at these features before buying one.

To be adjustable

No respirator can be effective if it doesn’t fit and seal properly to your face. It is critical that all edges of the respirator are flush against your face.

Each time you wear a respirator you must know the proper fitting procedures and follow them carefully. If you want to be protected by certain contaminants in the air, the respirator must fit perfectly on your face.

Some kinds of respirator come with some strips that are adjustable for each head and face, and others have a single size, like medium, large or small. It is important to check this specification when you’re reading about a respirator and find out of it is adjustable, or not.

Filter efficiency

All respirators have filters, but are they effective? The effectiveness of a respirator depends on its filters efficiency in removing contaminants, and the ability of the wearer to achieve an appropriate fit.

These two characteristics are interdependent because you will only get the protection that a respirator promise to provide if it fits you properly and you wear it all times while you are in a contaminated area. 

To be in perfect condition

Before each use of a respirator, and after buying one, inspect for any signs of damage. Check the respirator, gaskets, straps and all plastic parts, glasses and valves for distortions cracks, tears and dirt.

Your respirator will not function correctly and your health could be jeopardized if your respirator has damage or defective parts. If it does replace it immediately.

Your respirator may be damaged if you smell or taste contaminants, if breathing becomes difficult, or if dizziness, irritation or other distress occurs, and you should leave the contaminated area as soon as possible.

Feature of the welding respirator

Do you need glasses? Or maybe some lenses? What do you think about a respirator with a big lens that is easy to clean?

Before you buy a new respirator just make a quick analysis of your environment. Will be there dust, mud, drops of paint? In that case, you’ll probably need a respirator with a big lens that is easy to clean to protect your eyes as well. Some respirators come in their package with goggles or protection glasses, so it is a great idea to check it before placing the order.

To be reusable

Here we’re talking about a little investment, and if you try to keep it clean and tidy, your respirator will help you for a good period of time. Not all the respirators are reusable, but we think that this particular specification is very efficient, and saves a lot of money.

When we are talking about reusable respirators we refer to the plastic construction, not the filters. We want to change the filters because this is the most important part of a respirator.

On the market there are a lot of types of filters, so you can buy a cheaper mask and some expensive filters for better protection. Besides filters, we are talking about vapor cartridges, that can be replaced, as well.

Attention, each filter is designed for one use, and it should not be removed and reattached to another cartridge because leakage may occur.

In this category, we include as well the durability of a respirator. Check if it can be disassembled to clean it better. A great tip is to store your respirator in the storage bag.

The size

We’ve talked already about size but in terms of adjustability. Here we are talking about the actual size of the respirator because it is important to determine how big or small you want it to be.

If you want to wear the respirator underneath your welding hood, you will need a smaller respirator. But, if you are not buying a respirator for this specific work, but for sanding, painting, construction and so on, the size is not that important, because you don’t need to wear it underneath a helmet.

To be comfortable

The majority of masks have a nice, soft rubber seal right around your face. Sealing your face must be comfortable and the material of the mask is very important here because you’ll wear the respirator a couple of hours and you don’t want to feel uncomfortable. A lightweight respirator is desirable.

There is a touchy subject with the guys with beards. If you have a beard, just make sure that the respirator gives you a superb seal.

These are just a few characteristics and points that you should pay attention to. A respirator can’t be used around flames. These respirators that we’ve talked about are perfect for welding because they offer proper protection against welding gases.

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