Best Welder for Aluminum: Our Top Picks
The best overall welder: HZXVOGEN MIG Welder 100V/220V 200Amp Pulse Weld Aluminum
“Affordable, modern, durable, resistant what more can you wish? This machine will literally blow your mind with all the impressive welding styles it can do!”
The most reliable welder: LOTOS MIG175 175AMP Mig Welder
“Consider this the wingman you never had! This machine has got your back even in the most unimaginable situations related to welding!”
The best portable welder: DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine
“You know how they’re saying that strong essences are kept in small bottles? Well, this turns out to be true when it comes to this little, portable welder!”
Best aluminum welder with digital functions: 2020 Weldpro Digital TIG 200GD ACDC 200
“Well, technology has indeed reached its peak nowadays! With this state-of-the-art welder, you will do an impressive job in no time!”
The best aluminum welder with a foot pedal: Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder
“With this welder, you can easily adjust all kinds of settings and configurations, as it comes with a foot pedal that allows you to control the current flow while you’re welding, without keeping your hands tied!”
The best aluminum welder with dual voltage: Weldpro 155 Amp Inverter MIG/Stick Arc Welder with Dual Voltage 240V/120V welding machine
“Dual voltage? Yes! This impressive IGBT AC DC TIG welder comes with a dual voltage adapter that lets you do wonderful welding even around your house by allowing you to plug it into a standard 220v power source!”
The best aluminum welder for beginners: Forney Easy Weld 261, 140 FC-i MIG Welder, 120V, Green
“Nervous to set up your first welder? Forget about cables, adaptors, settings, and configurations and get this wonderful welder! It will save you some precious time and it will do impressive work, too!”
The best tools for aluminum welding: Lincoln Electric Magnum PRO 100SG Spool Gun | for Aluminum MIG Welding | Compatible with PowerMIG Machines
“Already got a welder but you don’t have the accessories to weld aluminum? No worries, we’re already one step ahead of you! You should definitely check these tools out!”
The most versatile aluminum welder: HZXVOGEN 110V/220V Tig Welder Pulse 200A Dual Voltage Arc Stick MMA Inverter
“This IGBT AC DC TIG welder is the perfect choice for the ones that don’t really know what the future will bring! It is versatile, incorporates inverter technology, and can handle a dual power source. If you want to weld multiple types of metals in no time – this is the one!”
Which is the best welder for aluminum?
#1. The best overall welder: HZXVOGEN MIG Welder 100V/220V 200Amp Pulse Weld Aluminum
We are not going to lie: this powerful machine got us hooked!! Affordable, with modern features including pulse welding, stable and safe to use even by inexperienced users, this model has it all!
Its features include an LCD screen that allows you to choose the welding process, the temperature control setting, and to configure the amperage adjustment. It is made so that the tungsten’s filament life is extended to the maximum so you won’t have to worry about it breaking soon!
HZXVOGEN MIG 100V/220V 200 Amp IGBT AC Pulse Weld Aluminum has all the accessories you might be needing to be included so you can easily set it up and use it right away! This 200Amp IGBT AC model can also be used as a heavy-duty welder thanks to its impressive duty cycle, for example in car manufacturing, because it is made out of high quality, durable and resistant materials.
This is one of the best welders for aluminum and guarantees a high level of protection because it has automatic compensation for voltage fluctuation, but also over current and overload protection, using the IP23 standard. It comes with a fan that prevents overheating by dissipating the heat along its entire surface, but this fan has also a dormancy period so it can save energy and power, thus being environmentally friendly.
This model can be plugged into a wall power outlet with the use of an adaptor or transfer plug. It comes with a starter kit that includes these accessories and many others, too, such as a torch gun, spool gun, electrode holder, and cables.
#2. The most reliable welder: LOTOS MIG175 175AMP Mig Welder
We get you, it is hard to plan everything and to be prepared for all kinds of situations you’re put into! Sometimes the unexpected happens and you just need to take action right away. Be prepared with the LOTOS MIG175 175Amp MIG multifunction welder that supports multiple types of welding process!
The LOTOS MIG175 175AMP Mig Welder is a modern welder that has multiple accessories included such as a MIG torch and a spool gun, so you’ll be always prepared when it comes to welding all kinds of metals, thick or thin, all using the same welder. You can do all these types of welding using the same adapter, there will be no need for you to change the adapter with another one.
Professional welders fell in love with the LOTOS MIG175 175Amp MIG welding machine because it is one of the best welders for aluminum TIG, and very easy to use and it welds both thick and thin materials with ease. The MIG175 175Amp MIG welder is also very easy to get started and configure, and it does not require any type of special accessories like a spool gun to work properly.
This welding machine is perfect for repairing stuff around your house, including welding rusty and old metal but also installing pipes and doing maintenance on your vehicle. If you want to weld multiple materials such as stainless steel, mild steel, aluminum, and so on, the MIG175 175Amp MIG welder is ideal.
#3. The best portable welder: DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine
This welder proves the saying “strong essences are kept in small bottles”. Although it is small and can be easily carried around, it is also powerful and it’s capable of welding mild steel, stainless steel, aluminum, and even cast iron!
The design of this welding machine makes it easier to carry it around. It is also compact and this makes it a lot easier to store. It doesn’t waste energy because it has a feedback control with a closed loop and the output voltage is always stable, making this welding machine perfect for using around the house and in your backyard.
This MIG welder can be used as an industrial one, as its duty cycle is powerful enough to weld pieces for car manufacturing and plumbing work, but affordable enough so that you could also use it in your own house.
#4. The best welder with digital functions: 2020 Weldpro Digital TIG 200GD ACDC 200
It’s not easy to be the flagship of your manufacturing company, but when we look at the features of this MIG welder, we can clearly see why the 2020 Weldpro is so popular!
This welding machine comes equipped with TIG welding features that are usually available only for expensive equipment used for industrial work. This welder is very easy to store and can be kept without problems even in smaller spaces, so you won’t have to worry about that. Although small, this welder has an impressive duty cycle and is powerful enough that it can also be used industrially, for example in car manufacturing.
It also comes with some useful accessories, like a working cable with a clamp, a built-in gas solenoid, a spool gun, and also a gas hose. It is one of the best welders for aluminum (TIG), stainless steel, and mild steel. This welding machine also allows you to manually adjust settings and parameters according to the type of material that you are going to weld, but also to your own preferences.
#5. The best welder with a foot pedal: Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder
Well, this welding machine is made for picky users since it includes a lot of features that allow you to make all kinds of software configurations according to your preferences. The Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder is easy to operate, and control and it even has included a foot pedal that can be used to control the current flow, so you will be totally in charge of the welding speed!
According to the type of material that you are going to weld, you can choose the welding method that fits your needs. The 200A AC/DC aluminum TIG welder supports multiple types of weldings including gas stick welding, MMA, TIG, and more.
Apart from its impressive duty cycle, this 200A AC/DC Aluminum TIG machine has a cooling system that allows it to dissipate heat and that means the LOTOS AC/DC TIG Stick welder can work continuously for a long time without heating up. It also has automatic thermal overload protection for your safety and for preventing dangerous situations.
The Lotos TIG200ACDC 200A AC/DC Tig Stick Welder comes with the whole package! It includes all the accessories you could possibly need such as a gas hose, spool gun, an adapter cord, and more. The 200A AC/DC TIG machine can be plugged into a standard 220 V circuit using the adapter from the kit.
#6. The best welder with dual voltage: Weldpro 155 Amp Inverter MIG/Stick Arc Welder with Dual Voltage 240V/120V welding machine
Let’s face it, nowadays there are so many welders available on the market that you might get a little bit confused when searching for the perfect welding machine that fits your needs! But don’t worry too much about it, we’ve got your back!
The Weldpro 155 Amp Inverter MIG/Stick Arc Welder with Dual Voltage 240V/120V welding machine is the welding machine that comes with the full package including inverter technology, so you won’t be needing to buy all kinds of accessories and adaptors. It is easy to operate and ready to use! Its excellent duty cycle means it’s ideal to weld aluminum, stainless steel, mild steel, and other metal materials, thick or thin.
This 155 Amp IGBT AC DC welding machine is made out of durable and resistant materials that have proven that they can stand the test of time! The Weldpro 155 Amp IGBT AC DC can be used at home since it can be plugged into a 220 V outlet without any trouble, only using the adapter that’s included in the package. It is perfect for inexperienced welders too since it’s easy to get started and even easier to use!
#7. The best welder for beginners: Forney Easy Weld 261, 140 FC-i MIG Welder, 120V, Green
We could not forget about this outstanding flux core welder! The Forney Easy Weld 261, 140 FC-i MIG Welder, 120V, Green is perfect for home use and all kinds of repairs around your house. This is one of the versatile welders for aluminum TIG welding, stick welding, and flux core welding and you can use it right away since it comes with all the accessories you will be needing to be included!
What sets this welding machine apart from other welders available on the market is the adjustable wire feed speed and its superb duty cycle so you can use it for longer. You can choose from up to ten welding speed levels and that allows you to weld even thicker materials that other welders cannot weld well.
The machine is made of high-quality materials that are resistant to oxidation, rust, and humidity. It is lightweight and easy to carry around the household and its exterior case is heat-resistant to prevent melting while working. This welding equipment is the perfect gear for inexperienced users as well because it is easy to set up and even easier to use and it comes with all the accessories you will be needing.
#8. The best tools for aluminum welding: Lincoln Electric Magnum PRO 100SG Spool Gun | for Aluminum MIG Welding | Compatible with PowerMIG Machines
Isn’t it a bummer when you find out that your welder needs special accessories to weld aluminum and these were not included in the package? Sometimes it’s extremely tough to find the right accessories for your welding machine, that’s why we’ve come across this wonderful set of tools for welding aluminum that is compatible with most of the PowerMIG Machines available on the market.
We strongly recommend checking your welder’s duty cycle and dimensions just to be sure and then enjoy this modern set of tools with your machine!
#9. The most versatile welder: HZXVOGEN 110V/220V Tig Welder Pulse 200A Dual Voltage Arc Stick MMA Inverter
The portable MIG welder for welding aluminum is extremely easy to use and experts recommend this machine for welders that are just at the start of their career and do not have that much experience with welding. The machine is very easy to set up and use, has a good duty cycle, and it is also lightweight.
The HZXVOGEN 110V/220V Tig Welder Pulse 200A Dual Voltage Arc Stick MMA Inverter is small, but powerful and can make durable welds even on thicker materials. The machine includes a one-year warranty certificate so you won’t need to worry about breaking it and some useful accessories that will help you weld even better such as a work lead, cable assembly, and an input power source cable.
Because the machine is made out of lightweight materials, this MIG welder is portable and you can easily carry it from room to room without effort.
Alternative good choices include:
- The Hobart 500551 EZ TIG welder for aluminum
- The Hobart Handler 140 MIG machine
- The AHP AlphaTIG 200x machine
- The Alpha TIG 200 Amp IGBT AC/DC Tig/Stick Welder
Best welder for aluminum – FAQ
What is the best welding for aluminum?
The ideal welding for aluminum is either TIG or MIG welding. You get the best results with these types of welds and they are the most durable and resistant welds, so we recommend looking for welders like the Hobart Handler 140 MIG that support MIG welding, TIG, or similar types of weldings. Some of them might need special accessories to work such as aluminum wire, square wave inverter, spool gun, etc.
Sometimes submerged arc welding might be used to weld aluminum, but this is a difficult welding process for a beginner.
What type of welder is used for aluminum?
We usually use MIG or TIG welders for aluminum. These are the most popular types of welders available on the market to get the best results when welding aluminum. Also, they are affordable and easy to set up and use, so we recommend looking for the perfect MIG or TIG welder for you. The Hobart Handler 140 MIG is a good choice.
What do AC and DC stand for?
When we talk about welding machines, there are two types of current that they operate on, AC and DC. AC is alternating current, and DC is direct current.
Is it better to weld aluminum with MIG or TIG?
When it comes to TIG?MIG welding, it is better to use MIG aluminum welders since this type of welding has a wire feed that also acts as a filler, not only as an electrode. This means that your welds will be more durable on the base material and resistant over time.
Can I use my MIG welder for aluminum?
Yes, you can use your MIG welder when working with aluminum! Some MIG welders might require special accessories when working with certain types of metals.
Aluminum is considered to be a tough material to work with since it has a higher melting point and it is easily reactive and can e unpredictable when it comes to welding. You should look for a welder that comes with all the accessories included, so you won’t have to look for a set by yourself.
What is important when we are looking for the best welder for aluminum?
The size of the welder
The size of the welder is important, especially if you don’t have a lot of storage space available in your house. You might want to look at the best TIG/MIG welder that is smaller than other welders available on the market.
Also, if you want to use the welder around your house without a burden when it comes to carrying it, you might want to choose a portable MIG welder that is lightweight and has a handle that makes it a lot easier to carry. If you’re looking for a welder to use in your house you should make sure that it can be plugged into a 220V power supply outlet or that you have the right adaptor for it.
The type of welding
There are multiples types of welding. Sometimes choosing the right type of welding can give you a hard time, but this should always be chosen according to the metal and the thickness of the material you will be welding and the shielding gas used. If you intend to do aluminum welding, make sure you choose a TIG/MIG welder for aluminum that suits your needs.
The versatility of the state-of-the-art welders allows us to choose between MIG welding, MMA, MAG, ARC, and many other types suitable for aluminum welding.
Some types of weldings, for example, flux core welding, use a self-produced inert gas metal that prevents the oxidation that leads to the breaking of the welds. This way, your welds will have a perfect finishing touch and they will stand the test of time.
The metals it can weld
You should always keep in mind the type of metal you will be welding and its thickness when choosing a MIG welder. Some of the welders available on the market can only work with mild steel or stainless steel and that’s perfect if those are the materials you will be working with. But if you want to work with aluminum, for example, then you might have a problem!
Some metals are more resistant and require higher temperatures to melt or high-frequency starting. Also, according to the thickness of the material, it might require a special type of welding, such as pulse welding, or aluminum wire that your welding machine might not support.
For example, working with aluminum requires special accessories that might not be compatible with your machine. That’s why it is important to choose a machine with an adequate duty cycle that can be used not only when welding aluminum but also when working with multiple types of metals and that creates strong and durable welds.
The welding speed
When choosing a MIG welder for aluminum welding, we know that the welding speed is not precisely the first thing that comes to your mind. But, apart from having an adequate duty cycle, this is an important feature for those who are planning to weld thicker metals that would require a longer time to weld. That’s where the welding speed and duty cycle come in handy, especially when welding aluminum. You should also look for an overload protection feature if you plan to do a lot of welding work.
Some MIG welders, like the AHP AlphaTIG 200x, designed for aluminum welding come with adjustable settings and configurations for maximum duty cycle efficiency, which are useful when welding aluminum. The welding speed and duty cycle come in handy when you’re working with thicker materials that are not easy to melt and weld.
There are some MIG welders available that have up to ten levels of speed and also allow you to set and configure the current flow ideally for welding aluminum. That makes it easier to adjust the type of welding to better fit the type of metal you’ll be welding.
The starter kit
Of course, when you’re buying a machine for TIG welding or MIG welding you would expect it to be ready to use, but it’s not always that easy to work with MIG welding machines. Some of these aluminum welding machines require adaptors so that you will be able to plug them in the wall outlets, a lot of cables and accessories that you will have to search and buy one by one.
Luckily, some MIG and TIG welding machines like the AHP AlphaTIG 200x come with a starter kit that has all the accessories included. Some TIG welding kits even have a gas hose, a sample spoon, or other types of accessories. This makes it easier for you to get started with TIG welding since you won’t be needing to search these accessories by yourself, nor make sure that they are compatible with the MIG/TIG welding machine you’re buying to do your aluminum welding projects.