Best Plasma Cutter Reviews – Ultimate Buyer’s Guide

Are you looking for a new plasma cutter? I am sure you remarked their variety has been rising. You will discover brand-new technology as well as growing in price. Maybe you think it would be handy to attempt some in-depth conclusions of the varieties.

You can find many portable cutting machines on the market and even more trustworthy to use than old devices. They are affordable for hobbyists or specialists. We have examined the most notable brand plasma cutters like Lotos, Miller Electric, or the Hypertherm or others. You will discover the best one for your needs.

For tons of industrial usages, finding out about the best plasma cutter is a necessary job. From cutting steel to molding different frameworks, from piercing thick to thin steel sheets to smaller sized ones, from sizing thick or thin layers to a substantial one, or similar activities require a sharp plasma cutter. For your safe do not forget about the best helmet for you.

Best Plasma Cutters for Sale

1. Hypertherm 088079 Powermax30
2. Lotos LTP5000D 50Amp Non-Touch Pilot Arc
3. Miller Electric, 907579, Spectrum 625, 90PSI, 12ft.
4. Hobart 500566 Airforce 40i  240V
5. PRIMEWELD Premium & Rugged 50A Air Inverter
6. Hobart 500564 Airforce 12i
7. Forney Easy Weld 251 20 P

Plasma Cutters Reviews

1. Hypertherm 088079 Powermax30 Plasma Cutter

Best Overall




The Hypertherm Powermax30 XP is one of the very best plasma cutters for garage or home use. We like its features and performance for a hobbyist or a technician at a small cost.

It is not so fitted for engraving like the Powermax 45 XP. It is not so adapted for engraving like the Powermax 45 XP is. Still, it offers primary edges to reduce surfaces and also is equipped with cutting up to 5/8″ thick plate. You can use it for fine cuts for decorative applications.

The inside air valve can leakage if you use it in an industrial setting. The segment is cost-effective as well as very simple to repair, and it will not impact house usage. This plasma cutter has extremely pleased us, as well as we feel great placing it in our number one spot.


  • Input voltage: 110/120 & 220/240
  • Output range: 15 to 30 amps
  • Weight: 21.6 pounds
  • Dimensions: 14” x 5.5” x 11.5”
  • Max cut: 5/8″
  • 15-foot torch lead
  • Extended reach gouging
  • Drag-cutting technology
  • Fine sheet metal cuts
  • Low cost
  • Three-year warranty
  • Comes with hard carry case, shoulder strap, gloves, eye shields, standard


  • Air valve leaks in time

2. Lotos LTP5000D 50Amp Non-Touch Pilot Arc 

Best Price


When it transpires plasma cutting, a lot of considerations been available into the minds like the process of functioning, kinds of plasma cutting, hassle-free factors of plasma cutting, secure need for excellent plasma cutting, you must know what are the most effective plasma cutters for particular purposes, what kind of steel to reduce, safety standards, and so on. All these required aspects will soon be established via this quick guide for your best out and out expertise.

You can use this tool through all products despite if it is aluminum or steel. This is developed for specialists, but not to bother if you are a Do It Yourself customer. Lotos LTP5000D 50Amp plasma cutter will assist you to finish your job. It produces exact cuts within a series of 1/2 to 3/4 inches depending upon the type of product you are working with.

The method is widely distinguished for its broad functionality across all applications that compares to metal cutting. It utilizes only compressed air that is safe to cut through products.

This plasma cutter introduced in many modern-day variations that appeared on the market. They presented MOSFET transistors that ensure you will always have the same output power from the cutter.


  • Comes with helpful components
  • Use it for 110v or 220v
  • Easy setup
  • The tube in the flashlight is very long
  • Durable handle to move it throughout
  • The measure can be easily read
  • Can make accuracy cuts even in most delicate of elements
  • You can obtain online tutorials straight from the company


  • Air pipe can be difficult to seal at points
  • There is no protector for the trigger of the spotlight

3. Miller Electric, 907579, Spectrum 625, 90PSI, 12ft.

Best portable plasma cutter

We enjoy testing the Miller Range 625. The price is the sole reason that it is not our first option. Miller is well known for producing excellent results. It allows any group of users. The price is highly preferred for industrial utility than DIY usage.

The device is more portable, as well as lighter than any other on my listing. Every hobbyist would enjoy it. It is especially helpful for home cutting. The Miller’s auto-refire addition will help you and adjusts the pilot arc for the distinct metal you cut without requiring new settings.

It improves the air pressure automatically while the cutting process is on, speeding up jobs. Considering the price, we think the torch lead could be a bit longer. We believe this cutter fits any person that can spend a bit more.


  • Easy to see where you are cutting
  • Cutting made easy
  • Precision
  • Perfectly packaged.
  • Easy to set up
  • Input voltage: 110/120 & 220/240
  • Max cut: 5/8″
  • Weight: 21 pounds
  • Output: 15 to 40 amps
  • Dimensions: 25″ x 9″ x 5.5″
  • Automatic air regulator
  • Effortless to use
  • Drag-cutting modern technology
  • Auto-refire innovation
  • Three-year warranty


  • Light front: 12 feet
  • Average value

4. Hobart 500566 Airforce 40i Plasma Cutter 240V

The Hobart 500566 Airforce 40i is a piece of remarkable equipment that is meriting the cost we must pay. It cut up to 7/8″ from an optimum 40-amp output.

Hobart’s Wind Tunnel technology prevents rough dirt and scraps from harming internal elements. Nevertheless, it is a bigger device built for more significant cuts. It is suitable for industrial users.

There is no need for directions as it is uncomplicated to use. It features a mediocre lead and runs a 220/240 volt input. It needs a 50-amp breaker to run at its full ability. Still, for any workshop cutting heavier metal, this item is a beneficial option.


  • Max cut: 7/8″
  • Output range: 20 to 40 amps
  • Cuts faster than oxy-fuel
  • Dimensions: 17” x 18.2” x 11.6”
  • Wind Tunnel technology
  • Torch front: 13 feet
  • Drag cutting technology
  • Low – medium price range
  • Simple to use
  • Fan-On-Demand
  • Five-year warranty
  • Origin: USA


  • Requires 50A breaker
  • Weight: 34.3 pounds
  • Input voltage: 220/240

5. PRIMEWELD Premium & Rugged 50A Air Inverter 

The PrimeWeld Cut50 is undoubtedly one of the low prices among the readily available cutting machine you can buy. It is an inverter-based plasma cutter for sale. The cutter is light and mobile. You can anticipate accuracy cuts for copper, alloy, stainless steel, mild steel, aluminum, and other metals.

The digital air inverter device can manage cuts up to 1/2″ thickness. It runs 110V and 220V, too. You will find modern MOSFET transistors and a dual-voltage electronic inverter that requires much less maintenance. With its dual voltage compatibility, it is effortless to use the system.

It is a high-frequency DC cutting machine that can puncture products much better than other DC plasma cutters in its course. You will get a 9.9″ long 3-pronged ground clamp, cable, and a lengthy air filter. The device features six airline connections, four clamps, and even two couplers for the air hose.

It is an excellent choice if you want to use the PrimeWeld Cut50 in your garage.


  • Produced for both difficult industrial and construction work
  • A lot of features for a small price
  • Torch line is shielded for extra protection.
  • It is designed for home or industrial use.
  • Compact and easy to carry.
  • Lightweight and very compact.


  • Only one year guarantee.

6. Hobart 500564 Airforce 12i Plasma Cutter

This is just one of the best light-weight cutting machines on the market and could undoubtedly be regarded as the most excellent plasma cutter for sale to use in the garage or household works. You have to make tin tones for your house; you can use this to cut tiny independently. The working procedure of this item is as necessary as a primary circuit consisted of a source of power, a switch, and the lots an ammeter and a voltmeter.

This Hobart is a proper tool for cutting steel and different varieties of conductive metals as aluminum. Between so many cutting machines, this one is light in weight, mobile to make use of, straightforward to take care of, and straightforward active. This product has only 27 pounds. Mobility is just one of its best attributes. Nowadays, people try to buy things that are conveniently portable to make sure that they can utilize them anywhere.

Nevertheless, the constructional and also exterior are incredible. In front of this plasma cutter, there are two tubes; one is for the transmission of the sampling to work with as well as the various other one is the air-water pipes whereby plasma air is thrust. This resembles making a circuit complete.


  • Lightweight
  • Portable and compact design
  • Runs on 120V
  • Uses 20 amps
  • XT12R plasma torch
  • The fan functions when required
  • Producer: USA


  • The air compressor a bit noisy
  • No non-touch pilot arc

7. Forney Easy Weld 251 20 P Plasma Cutter


Forney’s Easy Weld 251 20 P Plasma Cutter is a cost-effective selection that matches the hobbyist planning to cut light segments as 1/4″ thick. You will not find many other welders this budget-friendly, as well as it exceeds them in high quality.

A 20-amp output is very little for what you are looking for. It is somewhat bigger than Miller’s Spectrum 625. It is not as effortless to use this device as there is less sophisticated modern technology. The Forney has a two-year warranty.

It will certainly match anyone wanting a light cutter machine for the job.


  • Dimensions: 15” x 8” x 12”
  • Weight: 21.5 pounds
  • Torch lead: 13 feet
  • Drag-cutting technology
  • Low price


  • Max cut: 1/4″
  • Input voltage: 110/120
  • Output range: 10 to 20 amps

Ultimate Buyer’s Guide

The development of machinery and equipment is boosting day by day, with firms updating their equipment and combining better roles to increase the production of the cut during your activity.

We have performed this research to examine the factors we consider are very important to help you discover the most proper item you need.

Power source

  • The source of power to think is electrical, as well as pneumatic. The two of them are necessary to run cutter machines. Many are pneumatically-driven.


It would be best if you examined the electrical input of the device. Remarkable sturdy cutters are 240-volt three-phase makers. Most of the smaller units work off single-phase power factors of 110/120 volts, 220/240 volts. Some items work with both.

110/120 volts

  • Useful for single-phase types of equipment.
  • Will not provide sufficient power to puncture much more than 1/4 ″ of steel.

220/240 volts 

  • Technical workshop – A three-phase plasma
  • Need a special PowerPoint


The majority of devices require an air compressor to supply the air out of the nozzle for it to function. It is useful to have a different air compressor.

What is a pilot arc technology?

You require to have essential knowledge of how the items work. Do you know what plasma is? Plasma is the 4th state of the state of matter, near liquid, stable, and gas. Non-conducting gases perform electrical energy in the plasma state.

While an activating mechanism ionizes the air, it returns to plasma. Plasma is conducive, as well as super-hot. The heat from the plasma melts the steel as well as the high-pressure air blows the liquified steel apart. It is the way the device works.

The cutter machine burns an arc connecting the electrode as well as the metal. This ionizes the air, converts it directly into the plasma, and starts the cut. Yet, this approach develops several safety and security threats.

When you bring the torch adjacent to the metal, it acquires the major arc by moving the pilot arc to the steel.

Cutters with pilot arc technology allow you to developed and also mesh-like metal with ease. It also operates well on dusty, rusted, as well as repainted outside area. High-frequency arc cutters function well just with tidy and also simple surface areas.

In essence, the pilot arc new technology does a cutter machine work much easier as well as safer. It is a worthwhile investment.


Consumables are the cutting elements that will consume down with usage and require renewing. Depending on your model, you will want to replace them. The protection, preserving cap, nose, electrode are all estimated consumables.

For additional information, check out this magnificent job on consumables. Several of these elements, such as the electrode and also nose, will require changing frequently.

Some shivers at the thought of paying $1500+ to obtain the best plasma cutter and then buy 3x in consumables throughout their device.

Cut ending

Various tools generate multiple coatings. Just because a low-priced maker can cut the same measure plate as something two times, its rate does not imply it will offer the same top-quality cuts.

This will not matter if your cuts are not for ornamental objectives. Nevertheless, an excellent cut can protect cleanup time even if the cutter is making off areas to utilize in a provided job that will have its cut edges welded.

No concern what you want, discovering what polish you require is a crucial step for choosing a plasma cutter. These aids assure you do not buy anything too expensive – or low-grade for what you require it for.